No. 16 Chuangye Road, Gongyi Industrial Cluster Area, Gongyi, Henan, China
Two roll-forming lines with red roller stands and steel coils in a tall workshop bay

Factory

Manufacturing & Quality

How the channel, fittings and assemblies are made, and what the technical documentation says about material, coating and standards.

Production

From steel coil to finished assembly

Each step below corresponds to a photograph taken in the company workshop.

How the channel, fittings and assemblies are made, and what the technical documentation says about material, coating and standards.

The photographs on this page were taken in the company workshop. They show the roll-forming line, the punching and pressing stations and the finished channel and bracket stock.

Process

Production steps

Three blue decoiler stands holding coils of steel strip in a row
01

Steel coil

Strip steel is delivered on coil and mounted on the decoiler at the head of the line.

Roll-forming line with a steel coil on the decoiler feeding the forming stands
02

Roll forming

The strip is roll-formed into the channel section, with the toothed edge and the stiffening rib formed in the same pass.

Three blue hydraulic punching machines with hoses and a control cabinet in the workshop
03

Punching

Holes and slots are punched hydraulically. The standard channel is supplied with the slot pattern shown in the catalogue.

Three blue-framed hydraulic press stations in a workshop bay
04

Pressing and forming

Fittings, brackets and clamp saddles are pressed and formed from sheet and strip.

Hydraulic press with a red safety guard forming a steel channel on its bed
05

Assembly

Channel, fittings and clamps are assembled into brace and support sets before packing.

Plastic-wrapped bundles of galvanised profiles being checked at the factory yard
06

Inspection and packing

Finished parts are checked and packed in bundles for dispatch.

Material and coating

Steel grade and surface finish

The values are the ones stated for the channel, fittings and clamp ranges in the product catalogue.

Steel grade
Q235B carbon steel to GB/T 700-2006, as stated for the channel, fittings and clamp ranges in the catalogue.
Coating systems
Pre-galvanised sheet, hot-dip galvanising, electro-galvanising, epoxy coating, stainless steel SS304 / SS316 and zinc-aluminium-magnesium alloy.
Coating references
Electro-galvanising is documented against GB/T 9799-2011, hot-dip galvanising against GB/T 13912-2002 and sherardising against JB/T 5067-1999.
Corrosion selection
The finish is selected against the corrosivity category of the environment (C1 to C5-M in the appendix of our catalogue).

Standards

Standards referenced in our documentation

These are the codes and design documents listed in the company product catalogue as the design basis for the support systems.

Reference standards and design documents.
Code / document Title
GB 50011-2010 Code for seismic design of buildings
GB 50981-2014 Code for seismic design of mechanical and electrical equipment
CJ/T 476-2015 General technical requirements for seismic supports and hangers of building mechanical and electrical equipment
CECS 420:2015 Specification for seismic bracing installation and acceptance
GB 50243-2016 Code for acceptance of construction quality of ventilation and air conditioning works
GB 50242-2002 Code for acceptance of construction quality of water supply, drainage and heating works
GB 50017-2003 Code for design of steel structures
03K132-2003 / 03S402-2003 Standard design drawings for duct supports and hangers, and for indoor pipe supports and hangers
03SR417-2-2003 / 95R417-1-2002 Installation drawings for prefabricated pipe suspension supports
These are the standards and design documents listed in our technical documentation. Reference to a standard describes the design basis and does not by itself constitute a product certification.

Product detail

Finished parts and stock

Need the technical documentation?

Ask for the data sheet of the product range you are specifying and we will send the drawing and capacity information.